At Flexco, we pride ourselves on helping you - and your belt conveyor system – work better than ever before. That’s why we don’t just sell products. We partner with you to enhance productivity. And even after your belt is up and running, Flexco stays involved. It’s all part of our commitment to being your most valued partner on the job.
Partner with the EXPERTS in Belt Conveyor Solutions
We are committed to keeping your belts and your business moving. Flexco goes beyond manufacturing belt fasteners, cleaners, and maintenance products to developing real solutions to your belt conveyor challenges.
Flexco is pleased to announce the acquisition of SHG Conveyor Control GmbH, the creator of Rip Prevent+, an advanced AI-powered conveyor monitoring system that enhances conveyor efficiency.
Specifically engineered for extreme heavy-duty mining applications, the PXT helps to convey larger material tonnages at higher speeds, all while keeping belt conveyor systems clean.
By utilizing a user-adjustable angling system, the Adjustable Bump Out guides luggage back to the intended product flow, preventing jams and maintaining optimal spacing and speed throughout belt conveyor processes.
This Pun M catalog addition features a wider punching surface area that allows operators to punch fingers into their polyurethane and PVC conveyor belts, up to 60” (1500 mm) in width. Like the other Pun M widths, the punch frame ends are open so that continuous punching of belts beyond the punchboard width is possible.
On top of tangible user interface upgrades, the Novitool Aero with IntelliSplice Technology will feature Wi-Fi and BLE connectivity capabilities. With Aero Recipe Management, operators can access their entire recipe library via the Aero Mobile App, seamlessly creating, editing, and deleting recipes and syncing back to the Aero press.
Choosing the right fastener installation tool can make all the difference in your operation’s efficiency and productivity. Flexco’s 48-inch and 24-inch Alligator® Staple Gold Class™ Plus tools both deliver precise, durable splicing solutions, but how do you decide which is best for your facility? Discover the unique advantages of each tool and learn how to optimize your belt fastening process in our latest blog post.
Is your warehouse keeping up with customer expectations? When conveyor transfer gaps cause delays, damaged goods, and inefficiencies, your bottom line—and your reputation—take a hit. Discover how proactive solutions can eliminate these challenges, streamline operations, and enhance customer satisfaction.
Belt sag might seem like a minor issue, but in heavy-duty mining operations, its impact can be massive. From increased dust and material spillage to costly belt and conveyor system damage, leaving sag unaddressed eats into profit margins and compromises worker safety. Discover why proactive solutions like the Flexco Belt Support Bar are the key to reducing downtime, enhancing productivity, and safeguarding your operation’s bottom line.
Steel cord conveyor belts are a critical component in the heavy-duty mining industry, offering unparalleled strength and performance. But when these belts experience damage, the resulting downtime can be costly and disruptive. Our latest blog explores the key benefits of steel cord belts, the challenges of splicing them, and the essential questions every maintenance team should ask to prepare for unexpected downtime.
Without proper training, heavy-duty mine sites run the risk of losing their workers. By investing in education, employees feel more comfortable on the job, do better work, and stay in their role for the long run. See how you can ensure your staff is set up for success in our latest blog from Flexco U.S. Territory Manager, Heavy-Duty Market, Tim Statzer!
A UK waste processing facility was burning through belt cleaner cushions every six to eight months. The extreme heat and abrasive conditions inside their Energy Recovery Facility destroyed cushion rigidity, causing scrapers to lose contact with the belt and cleaning efficiency to plummet. Manual cleanups increased, throughput suffered, and downtime mounted as maintenance crews constantly swapped out failing components. The facility needed a solution that could survive the punishing environment of incinerated bottom ash processing. One cushion upgrade delivered a 35% throughput boost, eliminated frequent replacements, and kept operations running 24 hours a day.
A Manchester recycling facility processing plastic shavings was drowning in a carryback nightmare. Four tons of sticky material fell off their inclined belt every single day. Cleanup crews constantly battled mounting piles near the tail drum, stealing time from productive work and choking material flow to their packaging lines. Their worn-out brush cleaner had given up, leaving the team desperate for a solution that could handle wet, clingy plastics. One Motorized Brush Cleaner cut daily carryback from 4 tons to virtually nothing, freed up maintenance staff, and boosted throughput across their entire operation. Read the full story!
A Southeast Nevada aggregate mining operation was losing valuable material and spending excessive time on cleanup due to persistent belt spillage issues. Their vacuum truck operator was working 8-hour shifts every other day just to clean up scattered debris, creating safety hazards and draining profits. After consulting with their Flexco territory manager, they discovered the root cause and implemented a simple solution. Read how Belt Support Bars transformed their most problematic spillage zone into a clean, efficient operation, delivering immediate results and cost savings of nearly $23,000 annually!
Looking to reduce costs, an Indiana aggregate operation replaced their Flexco fasteners with a competitor’s product, only to face repeated splice failures and increased downtime. Read how switching back to the Flexco® Bolt Solid Plate Fastening System helped them regain control of maintenance schedules and restore confidence in their conveyor performance.
A poultry processing facility in the southern U.S. was spending extra labor hours every day recovering product from the catch pans beneath their trim collection conveyor. After recognizing the rising costs, they reached out to their local Flexco representative for help. Read how the FGP-C Food Grade Primary Cleaner helped them reduce manual cleanup and improve product recovery, resulting in potential savings of over $58,000 per year!
