Real Life REsults

Belt Support Bars Eliminate Costly Spillage for Southeast Nevada Mining Operation

A Southeast Nevada aggregate mining operation was losing valuable material and spending excessive time on cleanup due to persistent belt spillage issues. Their vacuum truck operator was working 8-hour shifts every other day just to clean up scattered debris, creating safety hazards and draining profits. After consulting with their Flexco territory manager, they discovered the root cause and implemented a simple solution. Read how Belt Support Bars transformed their most problematic spillage zone into a clean, efficient operation, delivering immediate results and cost savings of nearly $23,000 annually!

Flexco Bolt Solid Plate Fasteners Deliver Long-Term Savings for Indiana Aggregate Operation

Looking to reduce costs, an Indiana aggregate operation replaced their Flexco fasteners with a competitor’s product, only to face repeated splice failures and increased downtime. Read how switching back to the Flexco® Bolt Solid Plate Fastening System helped them regain control of maintenance schedules and restore confidence in their conveyor performance.

Leading Poultry Processor Cuts Labor Costs and Maximizes Product Recovery with FGP-C

A poultry processing facility in the southern U.S. was spending extra labor hours every day recovering product from the catch pans beneath their trim collection conveyor. After recognizing the rising costs, they reached out to their local Flexco representative for help. Read how the FGP-C Food Grade Primary Cleaner helped them reduce manual cleanup and improve product recovery, resulting in potential savings of over $58,000 per year!

Major Poultry Processor Reduces Product Waste and Boosts Yield Efficiency with FGP-C Primary Cleaner

A major poultry processor in the Midwest was losing up to 640 pounds of product daily due to inefficient belt cleaning on a cleated modular belt. By installing the FGP-C Food Grade Primary Cleaner from Flexco, the facility achieved an 85% improvement in yield efficiency, saving $140,000 in costs annually—with a full payback period of just 28 days. Read about it in our latest application story!

Food Processing Plant Reduces Packaging Damage and Increases Output with Conveyor Belt Transfer Solution

A food industry packaging plant in Southeast Asia was experiencing downtime due to rips and tears created by a faulty homemade belt transfer solution. After dealing with a continually high rejection rate, they decided to contact their local Flexco Territory Manager. Read about it in our latest application story!

Major Retail E-Commerce Fulfillment Center Decreases Product Jams, Increases Customer Satisfaction with Conveyor Transfer Gap Solution

After researching local belt conveyor service providers, their team connected with a local Flexco distributor and decided to host a territory manager for a site walkthrough to see how they could better address their downtime concerns and limit package loss and damage.

Canadian Iron Ore Mine Avoids Major Steel Cord Belt Downtime, Stays Open Longer During Busy Season

An Iron Ore Mine in Northern Canada was facing huge downtime costs from a damaged steel cord belt. By contacting their local Flexco Territory Manager, they were able to get their belt back into operation and avoid a complete shutdown. Read about it in our latest application story!

Novitool® Endless Splicing System Decreases Downtime and Safety Concerns for Major Airport

A major airport in Southeast Asia was outsourcing their belt splicing to a water-cooled press service. Over time, splice quality was diminishing, and safety concerns were mounting. After hosting Flexco for an in-house seminar, the maintenance team decided to utilize the Novitool® Aero® Splice Press and Pun M™ Mobile Punch in their next moment of downtime, saving airlines and passengers from a massive logistical nightmare.

FXC™ Steel Cord Belt Fastening System Drastically Reduces Downtime for Coal Facility

A coal transport facility from the eastern United States needed a fast-acting solution to get their steel cord belts back up and running. Downtime incidents were consistently destroying their profit margin, so they knew it was time to make a change. See how they were able to find a solution in our Real-Life Result.

Flexco Food Grade Primary Cleaners Cut Costs and Repairs for Major Food Processing Facility

A dough processing plant changed their belt cleaning method from a homemade solution to Flexco’s FGP Food Grade Primary Cleaner. The result? Huge time and cost savings. Read about it in our latest application story!