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Partner with the EXPERTS in Belt Conveyor Solutions

We are committed to keeping your belts and your business moving. Flexco goes beyond manufacturing belt fasteners, cleaners, and maintenance products to developing real solutions to your belt conveyor challenges.

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Selecting the Right Fastener Installation Tools: When to Pick the 48-inch vs 24-inch Alligator® Staple Gold Class™ Plus

April 08, 2025

Choosing the right fastener installation tool can make all the difference in your operation’s efficiency and productivity. Flexco’s 48-inch and 24-inch Alligator® Staple Gold Class™ Plus tools both deliver precise, durable splicing solutions, but how do you decide which is best for your facility? Discover the unique advantages of each tool and learn how to optimize your belt fastening process in our latest blog post.

Warehousing Transfer Gaps Are Killing Your Customer Satisfaction (and Your Business)

March 21, 2025

Is your warehouse keeping up with customer expectations? When conveyor transfer gaps cause delays, damaged goods, and inefficiencies, your bottom line—and your reputation—take a hit. Discover how proactive solutions can eliminate these challenges, streamline operations, and enhance customer satisfaction.

How Ignoring Conveyor Belt Sag Hurts Profit Margins in Mining Operations

February 19, 2025

Belt sag might seem like a minor issue, but in heavy-duty mining operations, its impact can be massive. From increased dust and material spillage to costly belt and conveyor system damage, leaving sag unaddressed eats into profit margins and compromises worker safety. Discover why proactive solutions like the Flexco Belt Support Bar are the key to reducing downtime, enhancing productivity, and safeguarding your operation’s bottom line.

Heavy-Duty Spotlight: Important Questions for Steel Cord Belt Systems

February 04, 2025

Steel cord conveyor belts are a critical component in the heavy-duty mining industry, offering unparalleled strength and performance. But when these belts experience damage, the resulting downtime can be costly and disruptive. Our latest blog explores the key benefits of steel cord belts, the challenges of splicing them, and the essential questions every maintenance team should ask to prepare for unexpected downtime.

The Secret to Heavy-Duty Mining Employee Retention: How Training Your Employees Early Leads to Mutual Long-Term Success

September 03, 2024

Without proper training, heavy-duty mine sites run the risk of losing their workers. By investing in education, employees feel more comfortable on the job, do better work, and stay in their role for the long run. See how you can ensure your staff is set up for success in our latest blog from Flexco U.S. Territory Manager, Heavy-Duty Market, Tim Statzer!

REAL LIFE RESULTS

Read about how operations just like yours are solving their real life belt conveyor challenges with the help of Flexco products and expertise.

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High-resolution image of Flexco Belt Support Bars

Belt Support Bars Eliminate Costly Spillage for Southeast Nevada Mining Operation

A Southeast Nevada aggregate mining operation was losing valuable material and spending excessive time on cleanup due to persistent belt spillage issues. Their vacuum truck operator was working 8-hour shifts every other day just to clean up scattered debris, creating safety hazards and draining profits. After consulting with their Flexco territory manager, they discovered the root cause and implemented a simple solution. Read how Belt Support Bars transformed their most problematic spillage zone into a clean, efficient operation, delivering immediate results and cost savings of nearly $23,000 annually!

Flexco® Bolt Solid Plate Mechanical Belt Fastening System

Flexco Bolt Solid Plate Fasteners Deliver Long-Term Savings for Indiana Aggregate Operation

Looking to reduce costs, an Indiana aggregate operation replaced their Flexco fasteners with a competitor’s product, only to face repeated splice failures and increased downtime. Read how switching back to the Flexco® Bolt Solid Plate Fastening System helped them regain control of maintenance schedules and restore confidence in their conveyor performance.

Raw chicken pieces accumulating on a cleated modular conveyor belt before installation of the FGP-C

Leading Poultry Processor Cuts Labor Costs and Maximizes Product Recovery with FGP-C

A poultry processing facility in the southern U.S. was spending extra labor hours every day recovering product from the catch pans beneath their trim collection conveyor. After recognizing the rising costs, they reached out to their local Flexco representative for help. Read how the FGP-C Food Grade Primary Cleaner helped them reduce manual cleanup and improve product recovery, resulting in potential savings of over $58,000 per year!

Major Poultry Processor Reduces Product Waste and Boosts Yield Efficiency with FGP-C Primary Cleaner

A major poultry processor in the Midwest was losing up to 640 pounds of product daily due to inefficient belt cleaning on a cleated modular belt. By installing the FGP-C Food Grade Primary Cleaner from Flexco, the facility achieved an 85% improvement in yield efficiency, saving $140,000 in costs annually—with a full payback period of just 28 days. Read about it in our latest application story!

Food Processing Plant Reduces Packaging Damage and Increases Output with Conveyor Belt Transfer Solution

A food industry packaging plant in Southeast Asia was experiencing downtime due to rips and tears created by a faulty homemade belt transfer solution. After dealing with a continually high rejection rate, they decided to contact their local Flexco Territory Manager. Read about it in our latest application story!